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What is a Thermocouple?

Thermocouples are widely used to measure temperature across all industries.

A thermocouple consists of two conductors produced from dissimilar metals. One end of the conductor pair is formed into a junction (the hot junction) and placed in the area to be measured. The other end of the conductor pair (the cold junction) is connected to the measuring instrument. When the two junctions are at different temperatures a small electromotive force (emf) is created. This is known as the ‘Seebeck effect’, discovered by the German physicist Thomas Johann Seebeck in 1821.

The relationship between temperature and output (mV) is predictable and so by measuring the output the temperature can be determined.

There are several different thermocouple types in use, and they are identified with standard thermocouple colour codes, as in the table below.

Thermocouple Types and Properties
Type Conductors
(+ve/-ve)
Max Temp*
IEC
Thermocouple

Colour
Code
BS (old)
Thermocouple

Colour
Code






J Iron/
Constantan
750°C
Type J used in dry/reducing conditions
For lower temperatures than Type K
+ leg magnetic





K Nickel Chromium/
Nickel Aluminium
1200°C
Type K is the most commonly used thermocouple.
Economic and used across a wide temperature range.
-ve leg is magnetic





T Copper/
Constantan
350°C
Type T is accurate -40 to 300°C
Used in pharma applications and moist conditions






E Nickel Chromium/
Constantan
900°C
Type E has strong mV output and stable at higher temperatures than type K





N Nicrosil/
Nisil
1200°C
High stability and resistance to oxidation at high temperatures





R Platinum-13% Rhodium/
Platinum
1600°C
Noble metal. For high temperatures, oxidising or inert conditions





S Platinum-10% Rhodium/
Platinum
1600°C
Nobel metal.For high temperatures, oxidising or inert conditions





B Platinum-30% Rhodium/
Platinum-6% Rhodium
1700°C

Nobel metal.For very high temperatures, oxidising or inert conditions

* Max temperature is dependant on conductor size, insulation material and environment

The detectors would normally be incorporated into a temperature probe assembly, see what are the main types of temperature probes?’ above.

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